Technical Equipment
State-of-the-art production and communication equipment ensure top product quality. We invest more than 10 million euros each year in new processing and machine technology.
| Production process | Description | Materials/Features |
|---|---|---|
| Pre-press process | Computer-to-plate | FTP / ISDN data transmission CTP platemaking (fully automated); central data archiving |
| Printing | Four colours digital print (CMYK) | All common carton and corrugated boards: up to 40 mm height (sheets); up to 35 mm height (rolled materials) Variable ink drop size; separate lamination unit; cutting plotter with I-Cut vision system |
| Offset printing up to six colours (pre-/ post printing) | Carton board 180-800 gsm; up to 1.2 mm thick; microflutes up to 1.6 mm thickness Double varnish; blister varnish; iriodin varnish; partial spot varnish; high-gloss varnish (UV); transfer metal printing; foil embossing; foil laminating; open face | |
| Direct high-quality flexographic printing up to five colours | Corrugated board up to 1 mm thick; F and G-flute UV-varnish | |
| Production of Corrugated board | BHS Corrugator with additional units | B, C, E, F and G-flute; double quick change cassettes for double wall qualities (BC, EB, FB, FE) |
| Laminating | Web-sheet | B, C, E, F + G-Flute Carton board mounted to corrugated board; Holoflex Sandwich papers; papers from 40 gsm per web (well-elastic); PE-coated papers; sandwich papers; tear-open and reinforcement bands |
| Sheet-sheet | Carton board mounted to corrugated board; Holoflex Sandwich papers; papers from 40 gsm per web (well-elastic); PE-coated papers; sandwich papers; tear-open and reinforcement bands | |
| Inliner technology (Flexo-Folder-Gluer) | In-line production of regular slotted cases (RSC) : Flexo- direct printing, die-cutting, gluing and stacking in one production step | B, C + E flute and double wall qualities Prefeeder; 2 flexographic printers; slotter; die cutter; folder/gluer; bundler, palletizer |
| Die-cutting | Flat bed die-cutting (autoplaten) | Papers from 90gsm Embossing; Hot Foil Embossing; Relief Embossing (Debossing) |
| Die-cutter (semi-automatic) | Carton board up to 2000 gsm; corrugated board up to 4mm high; felt and plastic | |
| Gluing - Packaging | Crash lock gluing; 4/6 corner gluing; window gluing; adhesive tape gluing; various speciality gluing; covertray; 3-parts-boxes | Carton board; B, E, F + G-flute, dispersion glues; starch glues; hotmelt; windowfoil thickness 40-300mm possible; transparent adhesive tape (width 60mm, length endless) Packaging with PE-coating on the inside; gluing of handles inlets and windows; strip gluing machine; gluing of two/three-part boxes (for instance covertray) |
| Gluing – Display finishing | Shape gluing (display) | Gluing of all common corrugated and carton materials multi-part gluing (up to 4 parts in one run); side seam and bottom flap gluing; hotmelt and PVA gluing |
| Plastic deep-Drawing | Vacuum and pneumatic forming, CNC plate-forming machine | PVC; PET; PP; Polystyrol |
| Acrylic processing | Deflashing and flame polishing of acrylic glass | Acrylic glass max 10 mm thick |
| Production of shaped boxes | Gluing of shaped boxes (upper and bottom section) | Carton board |
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